GKN Aerospace, a prominent UK manufacturer of aerospace components, has announced the integration of Interspectral’s AM Explorer software into its additive manufacturing (AM) workflow at its Centre of Excellence for Engine Systems located in Trollhättan, Sweden. This step is part of a broader strategy to enhance production processes and sustainability in aviation manufacturing. The announcement correlates with GKN’s substantial investment of over $60 million aimed at advancing its additive manufacturing capabilities.
AM Explorer harnesses the power of artificial intelligence and 3D visualisation technology, which is designed to pre-emptively identify potential defects in the printing process. This proactive approach marks a significant shift in quality control within the manufacturing sector. Interspectral has indicated that GKN began using the AM Explorer platform in early 2024, coinciding with their push for improved production technologies.
Martin Thordén, Vice President of GKN Aerospace Engines, highlighted the transformative potential of additive technology in a statement. He noted the limitations of traditional manufacturing methods, where large castings and forgings often lead to substantial material waste—up to 80% before machining. By adopting additive manufacturing, GKN Aerospace aims to significantly reduce not only material waste but also energy consumption, consequently decreasing emissions and production costs. Thordén’s vision is clear: a more efficient and sustainable future for aerospace manufacturing.
Complementing this initiative, Interspectral’s Product Manager Thomas Rydell expressed pride in supporting GKN’s commitment to sustainable aviation, emphasising their collaborative efforts to tackle real industry challenges through improved efficiency and automation.
The overarching trend in manufacturing shows increasing investments in AI technologies, particularly in quality control applications. MIT’s recently launched Initiative for New Manufacturing (INM) is concentrating its funding opportunities on projects that enhance manufacturing quality, reflecting a broader acknowledgment of the importance of AI in this sector. As companies like GKN Aerospace demonstrate clear integration strategies for AI and subsequently yield returns on these investments, they may act as benchmarks for the industry. Such developments contribute to the ongoing discussion about the immediate roles AI can play in improving manufacturing supply chains.
In addition to AM Explorer, GKN Aerospace’s commitment to sustainable manufacturing is also evident in its significant investments in advanced fabrication technologies at the Swedish facility, including a dedicated Additive Manufacturing Centre of Excellence set to be operational later in 2024. This centre aims to further enhance the production of eco-friendly aerospace components. Supported by the Swedish Energy Agency’s Industriklivet initiative, GKN’s latest investment is not merely a financial commitment; it signals a deeper strategic shift towards sustainable manufacturing practices, aiming to reduce raw material usage by as much as 80%.
Moreover, the collaboration between GKN Aerospace and Materialise to advance the research and certification of polymer additively manufactured parts reflects a broader strategy to innovate within the aviation sector. This partnership intends to pioneer the production of critical aerostructures, particularly in emerging fields such as electric vertical takeoff and landing (eVTOL) aircraft.
In summary, GKN Aerospace’s strategic initiatives illustrate a pivotal moment in the evolution of manufacturing processes within the aerospace industry. By integrating cutting-edge software and committing to sustainable practices, the company not only positions itself as a leader in aerospace manufacturing but also contributes to the urgent need for environmental stewardship in industry.
Reference Map
- GKN Aerospace and the integration of AM Explorer
- Investment details in sustainable manufacturing
- Additive Manufacturing Centre of Excellence developments
- Partnerships in the aviation sector
Source: Noah Wire Services
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